Factory operations

Run production, quality, and maintenance from one system

Built for factories that need to replace shop-floor log books and scattered Excel files with one production, quality, and maintenance operating lane.

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What it does

Tracks output by line and shift against daily targets

Grades inspected units with live reject and rework rates measured against your target

Logs defects against your real taxonomy with photo, location, operator, and source evidence

Turns a defect into a structured 5W1H incident and an owned CAPA with a due date

Raises and tracks maintenance work orders when a machine goes down or drifts out of spec

Gives the plant manager and CEO a daily brief: reject rate, top defects, lines over target, overdue actions

How it works

1Capture on the floorInspectors and operators record inspections, grades, defects, downtime, and work orders on a tablet or phone — bilingual, with photos, working even when the WiFi drops.

2Link and surfaceEach record ties back to the batch, line, operator, and shift, so the board shows the live reject rate, a defect Pareto, and the incidents that need attention now.

3Close the loopDefects become 5W1H incidents and owned CAPA; machine issues become work orders. Managers track them to verified closure and read one daily brief.

Core capabilities

Line and shift production trackingOutput versus target for each line, with machine status and downtime reasons captured as they happen — not reconstructed the next morning.

Inspection and gradingScan a serial, pick the defect, attach a photo, assign a grade. The reject rate updates live by line and shift and flags the moment a line breaches target.

Defect tracking on your taxonomyDefects are logged against your actual categories and product models. A Pareto view shows the few defects driving most loss; a spike alert fires on repeat defects in the same window.

DQMS: incidents, 5W1H, CAPAEvery flagged unit becomes a structured incident and opens a corrective/preventive action with an owner and due date. Nothing auto-closes — full audit trail.

Maintenance work ordersWhen a machine goes down or drifts out of spec, raise a work order from the same screen, assign it, and track it to completion.

Plant-manager and CEO briefOne daily summary — reject rate against target, top defects, lines over target, downtime, overdue CAPA — bilingual English and Burmese.

Proof it’s real

Built around real factory operating data: line targets, inspected units, defect categories, grading rules, downtime, CAPA owners, and plant-manager daily review.

Who it’s for

Discrete manufacturers that still run on log books and Excel — for QC managers, production supervisors, maintenance leads, and the plant manager who needs one honest picture of the floor.

Run production, quality, and maintenance from one system

Talk to us about your plant